Excellent It Smps Transformer Calculation Tool

Posted : admin | On 17-08-2021

It is similar to the back booster converter. Use our online Flyback SMPS calculator to do the SMPS calculation which gives you the Tmax, frequency, duty cycle, energy per cycle, power, current in and current out based on the transformer VT product, voltage and transformer inductance value.

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Magnetic Builder (Magnetic Design Software, Inductor and Transformer design tool)
PowerEsim is a free web-based software providing power supply (SMPS) design, transformer design, magnetic design, loss analysis, thermal analysis, waveform analysis, MTBF analysis, BOM building, DVT analysis and optimization of power supply (SMPS).
Click to try PowerEsim (www.powerEsim.com)

What is magnetic builder (Inductor and Transformer design tool)?TopClick here to try Online Magnetics Builder (design tool) now

Home / Excellent It Smps Transformer Calculation Tool. Author: admin 19/10. Excellent It Smps Transformer Calculation Tool 4,0/5 1904 reviews. 4000 to 5000 gauss, and SMPS transformers are typically designed to operate between 500 and 2500 gauss. Even if most SMPS transformer designs use a manganese. SMPS Push-Pull Transformer Calculator Another Transformer Calculator. Many times I've had to go through old documentation to figure out how to wind a. Size of Secondary Wire for Transformer Design Calculation. A2=(4.2 A/ 2.3 ) = 1.83 mm2. From the standard copper wire, table it can be seen that wire of this thickness is of 15 gauge. So, Transformer Design Calculation for secondary winding we need 15 gauge wire. Hence, Secondary Wire = 15 AWG. Secondary Number of Turns.

Magnetic Builder is a useful magnetic design software. It is a tool for user to create his/her own magnetic component (inductor and transformer) by selecting different ferrite core, bobbin type and winding method. Engineering drawing will be automatically produced to reduce user work load.

All the transformer and inductor built can be saved and reused onto a power supply, as long as the winding number are matched.

Inductor/Transfomer are necessary parts of switching power supply circuits.
The Advantages of Using Transformers
Transformers used with the three basic topologies offer certain advantages over the simple circuits introduced in the previous section. Namely:

They provide isolation between input supply and output DC lines, and between one DC output line and another.

Suitable choice of turns ratio can ensure that near optimum duty cycle is used, even when input and output voltages are widely different.

The buck, boost and flyback topologies provide outputs which are, respectively, lower, higher, or polarity reversed versions of the input supply. A transformer/inductor can effectively remove all these inherent constraints, and, by so doing, enable any special topological property to be taken advantage of, if desired.

A single regulator system can produce more than one separate DC output line by using a number of secondary windings.

Reference Software:
Simple calculator to calculate coils of Transformer and Inductor
Download PFC Design Tool from Metglas
Output Inductor Design Tool from Metglas
Online Inductor Design Calculator Test
Online Current Transformer Design Software

Reference Tutorial
Inductor and Flyback Transformer Design [PDF]
Inductor Design Procedure[PPT]
Filter Inductor Design Procedure[PPT]

Index:

Create a new transformer/inductorTopClick here to try Online Magnetics Builder (design tool) now

Click “Magnetic Builder” a “Number of Windings” page appear for user to first defining the number of primary winding and number of secondary winding.

Add number of primary and secondary windingTopClick here to try Online Magnetics Builder (design tool) now

The number of primary winding and number of secondary winding can be change. The default value is one.

Add BifilarTopClick here to try Online Magnetics Builder (design tool) now

Move cursor to the winding
The winding will turn RED
Click on the winding and you can see the picture as below
Winding with the same number of turn will be shown and can be selected for bilfilar.

Flux BandTopClick here to try Online Magnetics Builder (design tool) now

Click the button “Flux Band”

Two type of flux band are supported. Click the checkbox to add the flux band.

After clicked the checkbox, the core with the flux band can be preview. The Flux band thickness and width can be set.

Add Primary / Secondary WindingTopClick here to try Online Magnetics Builder (design tool) now

Extra Winding can be added by clicking “Add Pri Wdg” or “Add Sec Wdg.” The usage of this feature is recommended for non-operating winding only. User is recommended to preset the proper winding number at the “Number of Windings” page.

Faraday ShieldTopClick here to try Online Magnetics Builder (design tool) now

The user can change a particular winding to Faraday Shield. Only extra windings can be changed to Faraday Shield.

Add a transformer/inductor to the designTopClick here to try Online Magnetics Builder (design tool) now

After creating a new transformer/inductor, you can add it to the design by pressing “Add Component”.
When the transformer/inductor is added, the message with transformer's designator is shown.

Make split winding or parallel winding TopClick here to try Online Magnetics Builder (design tool) now

User can “Split” a winding to several section by choosing from “No. of windings” or Parallel Winding in any winding for sandwiching winding method.

Customize the winding orderTopClick here to try Online Magnetics Builder (design tool) now

The winding order can be changed by the list box. W1 means the most inner layer.

Adjust number of turns for each winding TopClick here to try Online Magnetics Builder (design tool) now

The number of turns for each winding is shown in the blue button. You can press this button to modify the number of turns.

Select the wire used for each winding TopClick here to try Online Magnetics Builder (design tool) now

The wire information for each winding is shown in the blue button. It shows the Wire name and the number of parallel wires. You can press this button to modify it.

Every change can affect the total lossTopClick here to try Online Magnetics Builder (design tool) now

The “Total Loss” means the overall losses of the power supply and is shown at the top of the interface and will be automatically updated for any changed in transformer design.

Every change can affect transformer/inductor lossTopClick here to try Online Magnetics Builder (design tool) now

The “Transformer Loss” means the losses of the whole transformer and is shown at the top of the interface and will be automatically updated for any changed in transformer design.

Some change can affect the Peak FluxTopClick here to try Online Magnetics Builder (design tool) now

The “Bm” means the peak flux density of the transformer and is shown at the top of the interface and will be automatically updated for any changed in transformer design.

Putting transformers in parallel / series TopClick here to try Online Magnetics Builder (design tool) now

You can clone the current transformer and produce a set of transformer and place them in parallel or in series.

Changing the transformer/inductor inductanceTopClick here to try Online Magnetics Builder (design tool) now

Inductance value is shown in the interface. On the left there is a blue button which can be used to modify the inductance.

Select different core shape and manufacturer TopClick here to try Online Magnetics Builder (design tool) now

Information on the selected core and selected magnetic materials is shown. You can press the blue button to change it.

Select different core materialTopClick here to try Online Magnetics Builder (design tool) now

After you press on “Core Shape”, you can see the following page.
You can click on “Core Material” button on the bottom right to select different core material.

Overall bobbin thickness can be adjustedTopClick here to try Online Magnetics Builder (design tool) now

Overall bobbin thickness is a short cut to change all the left, upper and lower bobbin thickness at once.

Adjust the overall creepage tape width TopClick here to try Online Magnetics Builder (design tool) now

Overall creepage tape width is a short cut to change all the upper and lower creepage tape widths in all winding.

Adjust the Overall winding indentTopClick here to try Online Magnetics Builder (design tool) now

Overall Winding Indent is a short cut to change all the winding indents in all winding.

Adjust the Overall Multi-Layer Winding settingTopClick here to try Online Magnetics Builder (design tool) now

Overall Multi-Layer Winding is a short cut to change all the Multi-Layer Winding property.

Change the No. of wire in parallelTopClick here to try Online Magnetics Builder (design tool) now

After you select the wire (section 7.8.12), you can see the above page.

Excellent It Smps Transformer Calculation Tool

Adjust the overall wire used in all windingTopClick here to try Online Magnetics Builder (design tool) now

There is a shortcut button “Change All wire” that can change the wire for all winding by one step only.

How to change the Winding Wizard option?TopClick here to try Online Magnetics Builder (design tool) now

After you press the button “Winding Wizard”, you can see the following page and set the winding wizard option.

The check box in the “Winding Wizard” page provide a list of allowable background actions when the wire winding area is bigger than the allowable winding window area.